Mechanical Belt Fastening Guide
At Davis Industrial, we're committed to helping you achieve minimal downtime and maximum output with your conveyor systems. The method you choose to splice your conveyor belts can significantly impact these objectives. Mechanical belt fastening is a reliable, efficient, and cost-effective alternative to joining conveyor belt ends, and it's what we specialize in.
Why Choose Mechanical Belt Fastening?
Mechanical belt fastening, also known as conveyor belt lacing, involves using metal hinges or plates to join conveyor belt ends. This method offers several key advantages:
Quick & Efficient
Cost-Effective
It provides a cost-efficient way to maintain your conveyor systems. The initial investment is reasonable, and it reduces long-term maintenance expenses.
Durability
Versatility
Selecting the Right Mechanical Belt Fastener
Choosing the correct mechanical belt fastening system is a crucial step when it comes to splicing a belt. We carry a large stock of a comprehensive selection of mechanical belt fasteners in both our Miami and Tampa warehouses. No matter the type or amount of belt fastener you need, we got you covered.
Bolt Solid Plate Fastener
Bolt Solid Plate Fastening System produces a strong, sift-free splice with superior holding ability thanks to a combination of top-and-bottom plate compression and high-tensile-strength bolts.
Belt Details
- 3/16" - 1-3/16" Thickness
- 150 PIW - 620 PIW
- 12" - 48" Pulley Diameter
Riveted Hinged Fastener
Rivet Hinged Fastening System is ideal for use on rubber-plied and PVC solid woven belting and for worn belts unfit for vulcanized splices, delivering performance and long life with easy installation.
Belt Details
- 1/8" - 1" Thickness
- 330 PIW - 2000 PIW
- 5" - 42" Pulley Diameter
Alligator Lacing Fasteners
Lacing Fastening System is ideal for easy, economical installation of a low-profile belt splice. Available in continuous lengths, the system fits any belt width and provides uniform tension across the full belt width.
Belt Details
- Up thru 1/2" Thickness
- 25 PIW - 200 PIW
- 1" - 14" Pulley Diameter
Staple Fastener
Staple Belt Fastening System combines an enhanced applicator tool with the longest-wearing staple fastener and hinge pin on the market to produce a superior belt splice for tough mining environments.
Belt Details
- 1/4" - 25/32" Thickness
- 800 PIW - 2000 PIW
- 10” to 20” Pulley Diameter
MLT Flexible Rubber Fasteners
Flexible Rubber Fastening System is a unique and innovative solution that acts as an alternative to vulcanization in even the toughest, most demanding applications. The flexible splice screws directly into the belt with great accuracy and precision, offering a solution that is truly like no other.
Belt Details
- 5/32" - 3/4" Thickness
- 0 PIW -1430 PIW
- 6" - 20" Pulley Diameter
Wire Hook Fastener
Wire Hook Fastening System is designed with a variety of different wire diameters, leg and point lengths, metals, strip lengths, and styles to meet your individual application needs.
Belt Details
- Up thru 25/64" Thickness
- 200 PIW
- 15/16" - 7" Pulley Diameter
Clipper Laundry Patch Fastener
Laundry Patch Fastening System combines the binding of cotton laundry tapes and fastener installation into a single installation process that takes approximately 20 seconds.
Belt Details
- .078" Thickness
- 15/16" Pulley Diameter
Alligator Rivet Fastener
Rivet Fastening System is specially designed for the abusive round hay baling application, simplifying belt maintenance and increasing uptime.
Belt Details
- 13/64" - 15/64" Thickness
- 300 PIW
- 3-1/2" Pulley Diameter
Alligator V-Belt Fastener
V-Belt Fastening System is specially designed for use on machinery with fractional and multiple v-Belt drives.
Belt Details
Installation Tools/Equipment
Equipment
- Belt Clamps: Avoid the problems and potential dangers associated with homemade devices with belt clamps designed to properly secure and clamp a belt for safe conveyor maintenance.
- Belt Cutters: A properly squared belt discourages mistracking and splice failure, so utilizing a belt cutter that provides a straight cut is paramount to the splicing process. Our Belt Cutters minimize the danger of accidental injury during the belt-cutting process.
- Belt Lifter: Our Belt Lifter puts an end to pry bars and manual lifting, making a difficult and hazardous job easier and safer.
- Belt Skiver: A skived belt helps extend splice life, ensure compatibility with belt cleaners with a lower profile, and creates a stronger splice
Tools
- Bolt Breaker
- Boring Bit
- Power Boring Bit
- Hand Punch
- Power Punch
- Spanner Wrench
- Power Hex Spanner
- Power Socket Spanner
- Power Hex Wrench
- Power Socket Wrench
- Hand Hex Wrench
- Quick Change Chuck
Belt Fastener Guide chart
Type |
Best For |
Strength |
Installation Method |
Description |
Applications |
Advantages |
Considerations |
Installation Tips |
|
#140 & #190 Plategrip Fastener |
General-Purpose Applications |
Moderate |
Bolted Plates w/ Hinge Pins |
Commonly used for general-purpose applications, the #140 and #190 Plategrip fastener features bolted plates with hinge pins for secure connections. |
Suitable for various industries and conveyor systems with general-purpose requirements. |
Reliable and versatile for general-purpose use. |
Regular inspection and maintenance are crucial. Consider the specific needs of the conveyor system. |
Follow the manufacturer's guidelines for proper installation. Check regularly for wear and signs of stress. |
|
Riveted Hinged Fastener |
Heavy-Duty Applications |
High |
Bolted Plates w/ Hinge Pins |
Ideal for heavy-duty applications like coal, cement, mining, and aggregate. Features bolted plates with hinge pins. |
Well-suited for industries with demanding conveyor systems. Suitable for applications requiring strong, durable connections. |
High strength, durable design suitable for demanding environments. |
Regular inspection and maintenance are crucial. Consider the specific needs of the conveyor system. |
Follow the manufacturer's guidelines for proper installation. Check regularly for wear and signs of stress. |
|
Lacing – Belt Fabrications |
Versatile Applications |
Moderate |
Multiple Attachment Methods |
Offers versatility in connecting conveyor belts. Utilizes various attachment methods for flexibility in different applications. |
Ideal for a wide range of industries and conveyor systems. Suitable for applications where flexibility and adaptability are essential. |
Versatile design, multiple attachment methods for flexibility. |
Consider the specific requirements of the conveyor system. Regular checks for wear and maintenance are necessary. |
Follow the recommended attachment method based on the application. Conduct regular inspections for signs of wear or stress. |
|
Self Lock Mechanical Fasteners |
Light to |
High |
Preassembled Plates & Pins |
Features pre-assembled plates and pins for easy installation. Suitable for a range of applications, from light to heavy-duty. |
Well-suited for applications in industries such as manufacturing, mining, and logistics. Ideal for conveyor systems with varying loads. |
High strength, easy installation with pre-assembled components. |
Ensure compatibility with specific conveyor system requirements. Regular maintenance checks are recommended. |
Follow the manufacturer's guidelines for proper installation. Conduct regular inspections for signs of wear or stress. |
|
MLT Clip'n Lock Hook Fastener |
Light-Duty Metal Applications |
Moderate |
Clip & Lock Mechanism |
Specifically designed for light-duty metal applications, utilizing a clip and lock mechanism for secure connections. |
Ideal for light-duty metal conveying applications, such as those in the food industry. Suitable for situations where a secure but lighter connection is required. |
Easy clip and lock mechanism, suitable for light-duty metal applications. |
Check the compatibility with the specific application and conveyor system. Regular maintenance checks are necessary. |
Follow the installation instructions provided by the manufacturer. Conduct regular inspections for wear and signs of stress. |
|
MLT Super-Screw Fastener |
Quick & Easy Installations |
High |
Hook & Lacing Styles |
Features a flexible rubber compound and can be quickly installed. Provides a strong connection without the need for extensive downtime. |
Suitable for applications where quick installation and minimal downtime are critical, such as in the aggregate and mining industries. |
Quick and easy installation, flexible rubber compound for versatility. |
Ensure compatibility with specific conveyor system requirements. Regular checks for wear and maintenance are necessary. |
Follow the provided installation guidelines for a quick and secure connection. Regularly inspect for signs of wear or stress. |
|
Fix N' Go Fastener |
Quick Repairs & Installations |
Moderate |
Combination of Plates & Pins |
Designed for quick repairs and installations, utilizing a combination of plates |
|
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Our Mechanical Belt Fasteners are a dependable choice to ensure your conveyor systems operate efficiently and reliably. Whether you are in the mining, manufacturing, or agriculture industry, our fasteners are a smart and cost-effective solution. If you need assistance in selecting the right mechanical belt fastening system for your application, our team is here to help.