Repairing Recycling Chain, Flights, & Oil in St. Petersburg, Florida

In the midst of operational demands, a sorting and recycling facility faced a pressing dilemma. Baler 1 was plagued with a worn chain, worn wear plates, and a critical lack of oil. Compounded by the non-operational state of Baler 2 due to hydraulic issues, the facility encountered significant hurdles. Adding to the urgency, the facility had recently secured two substantial contracts. Despite budget constraints and the imperative to fulfill the new contracts, Baler 1 had to be operational.

The sorting and recycling facility found itself at a crossroads with both Baler 1 and Baler 2 facing operational setbacks. Baler 1 needed immediate functionality to meet the demands of the new contracts, despite its worn-out state and depleted repair budget. The challenge was not only to ensure the immediate functionality of Baler 1 but also to devise a sustainable solution that could extend its lifespan and enhance performance.

Our Approach:

Davis Industrial, leveraging its expertise in industrial solutions and strategic problem-solving, collaborated to devise a multi-step solution tailored to address the complex challenges faced by Baler 1 and Baler 2.

The Solution:

This comprehensive solution unfolded over several months and involved a series of strategic interventions:

• Cut-to-Size Welded Metal Wear Plates: To address the worn chain and wear plates, Davis Industrial implemented a precise solution by cutting to size and welding metal wear plates under the chain. This strategic measure aimed to extend the life of the frame, ensuring the continued functionality of Baler 1.
• Replacement of Worn Chain with Flights: Identifying the critical need to replace 10 feet of the worn chain with flights, Davis Industrial aimed at restoring the essential components to optimal working condition, enhancing the efficiency of Baler 1.
• Automation of Oiling Process: Recognizing the importance of adequate lubrication, Davis Industrial implemented an automated oiling system. This innovation ensured that the chain and flights received regular brushing with oil, reducing wear and tear over time.

This multi-step solution demonstrates Davis Industrial's commitment to not only addressing immediate operational challenges but also implementing measures for the long-term resilience of the equipment.